Quality Compliance

Quality
Compliance

Our products are our brand. VitaMfg  Factory continually strive to maintain the highest standards in testing and compliance; one of many values that earns us our prestigious reputation.

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At Vitamfg Factory, we take Quality very seriously.

Vitamfg  Factory offers many different types of packaging and labelling capabilities for all our customers’ needs enabling your brand to stand out on the shelves and online. With our complete bottle packaging lines, we can fill tablets, capsules, powders, gummy, Softgels and liquids while also providing blister packing, Pouches, Pots, sachets, stick packs, glass and fully printed card tubes packaging option.

Quality Control.

We take great pride in producing the best possible product. We use cutting-edge technology and strict quality control standards to produce an ideal capsule, eliminating imperfect capsules, loose powder in the container, irregular ingredients or other less than perfect results.

At every production stage there are precise records kept about which ingredient was used for each batch and where it came from so we can maintain accountability.

Our experienced materials buyer knows exactly what raw ingredients would work well with our company’s high-quality standard and checks these regularly against third party laboratories to make sure they’re meeting set expectations too.

Testing Before Production.

Microbiological Testing

The raw material must be tested for microbiological compliance to verify that it does not contain dangerous levels of microorganisms such as E. coli. Special equipment in a separate microbiological laboratory will be required for this purpose. Whilst we do have an in-house testing lab, the raw material will also be sent to a third-party lab for micro testing.

Heavy Metal Testing

For raw materials to pass testing, we conduct heavy metal testing, which looks for the presence of lead, mercury, cadmium, and arsenic in the raw material. Once these raw materials have passed their tests, they are put into inventory and then stored at their designated location based on what type of storage they need – all while being electronically tracked through batch logging and referencing every product’s whereabouts so that there is full transparency when it comes to tracking down where specific ingredients might be found.

Testing During the Production Run.

Uniformity of Mix

All the ingredients for a given dietary supplement are mixed in a mixer. During this process that each ingredient is mixed uniformly to ensure an even distribution across the entire batch. This consistency is important because we want all the capsules, tablets and powders made contain the right amount of nutrients throughout the entire batch. A sample of the blend containing these ingredients is taken back to the lab where they’re tested for quality assurance and approved if they meet standards before being shipped out for use.

Dissolution Testing

Dissolution testing is a process in which capsules or tablets are put into temperature-controlled water and agitated (moved inside a small container) for 45 minutes. If the tablet or capsule dissolves within this time, it is likely that they will also dissolve in the human digestive tract, making all their nutrient components available for absorption.

Content Uniformity

After ensuring that the mix is consistent and evenly dispersed, we ensure that each tablet has the correct weight to verify its nutrient potency, also called content uniformity.

During the production, when the tablets are being punched and capsules are filled, their weight is measured consistently to ensure the uniformity. In addition to regular tests for content uniformity of weight, we also record thicknesses and densities.

As long as everything measures up to standards – we accept them, but if there are any unsatisfactory variations from expectations, those pills get rejected.

Stability Testing.

Stability testing helps identify which nutrients are most vulnerable to deterioration or a decrease in effect. It also establishes how much potency would need to be increased for those nutrients to counterbalance the effects of degradation that occur over time. There are two methods used.

Accelerated Stability and Ambient Stability

Accelerated Stability

During accelerated stability, a dietary supplement in its intended packaging is placed inside an environmental chamber that controls temperature and humidity. This chamber will create conditions that are designed to accelerate the normal ageing of a product. For example, if a product spends one month in the accelerated machine, it may be the approximate equivalent of six months ageing time. When the product is removed, we can then test it for potency loss and other effects.

Ambient Stability

Ambient stability is determined by storing the samples of packaged products in a room with controlled temperature and humidity. This way, we can monitor the impact of time on their products without having to use an accelerated test. Potency tests are also taken periodically throughout this process so that comparisons can be made between lab-generated data and real-world performance data.

Finished Products.

Once the finished tablets from the production batch have been produced, a repeat for the same types of tests done on the raw materials are performed. Tests include raw material identity and potency, microbiological testing, and heavy metal testing. We will then produce a certificate of analysis (COA) which will be logged and stored against the completed batch.

After completing a finished batch, we clean the equipment thoroughly and prepare it for the next product. Depending on what machine we’re using, this could take anywhere from two to twelve hours. Machine cleaning logs are documented and kept in case we need them later; they’re also logged against each manufacturing batch number, so we know which batches require special care.

We’re Accredited.

We opt to be the highest quality producer in the dietary Vitamfg manufacturing business and these certifications are another great reason why you should put your trust in us.


CERTIFICATION

We can manufacture your product.

Whether you are an existing supplement brand looking to extend your range or reformulate an existing product, or
looking to enter the supplement business. Get in touch today to discuss how we can help.

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Frequently Asked Questions (FAQs)


WHAT IS YOUR TESTING PROCESS LIKE?


Vitamfg Factory does not compromise on the quality of our customer’s products. Therefore, raw materials are checked thoroughly and verified multiple times throughout the production and packaging lifecycle. Our equipment is fitted with a metal detection sensor that detects the tiniest metal present in the materials.


We offer stability testing, micro testing, biological testing, heavy metal testing, actives testing, contest for pesticides and chemical impurities testing.



All of our products are manufactured in GMP and FDA-compliant facilities. In addition, all products come with a COA (certificate of analysis) to ensure 100% purity of ingredients.

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